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Zetec Conversion: Project Background
Initial Chassis Analysis
Cylinder Head and Bellhousing Interference
Shift Bracket Spacing
New “A” Brace at Rear of Engine Bay
New Coil Bracket for New “A” Brace
Front Upper Motor Mount
Front Lower Motor Mount
Engine Bay Brace Surgery: Right Side
Engine Bay Brace Surgery: Left Side
Initial Exhaust Header Placement Solution
Repositioning Lower Left Side Engine Bay Brace
Redirecting Water Pump Inlet Pipe
Modifying Thermostat Housing and Water Outlet Pipe
Fabricating The Exhaust Collector and Exhaust Pipe
Fabricating New Upper Left Engine Bay Brace
Final Welding and Grinding
Water Line Plumbing
Oil Line Plumbing
Fuel Delivery Necessities
Visualizing Plumbing Runs and Pathways
Alternator Regulator Placement
The ECU Shield
Starter Harmonization
Kevlar: The Anti Intrusion Panel Issue
Zetec Conversion: Project Completion
Time and Materials
Useful Tools
Consultants, Suppliers and Craftspeople
Contact
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